Palletising & End-of-Line Automation

Stronger flow.
Smarter palletising.

Robotic palletising, heavy-duty conveying and integrated end-of-line systems — engineered around your products, throughput and operation.

Tough construction. Intelligent design.

From end of line
to onward dispatch.

Effective palletising protects the product, supports safe handling and keeps finished goods moving.

IO Systems offers heavy-duty palletising and pallet transport solutions for the journey from production through storage and onward distribution. Systems can incorporate robotic picking, automated handling and associated end-of-line equipment.

We develop the right combination of technologies around product specifications, working conditions, throughput and the intended return on investment.

PalletiseRobotic end-of-line handling
TransferHeavy-duty pallet movement
ElevateMulti-level pallet handling
DispatchIntegrated finished goods flow
Palletising capabilities

Built for the
heavy lifting.

From a single transfer unit to a connected end-of-line installation, we combine robust machinery with appropriate controls and integration.
01↗

Robotic Palletising

Automated robotic handling to pick, place and stack products in repeatable pallet patterns, tailored to the product and production line.

02↗

Heavy-Duty Conveyors

Roller and chain conveyor configurations for controlled pallet movement, including crosswise and lengthwise transport.

03↗

Pallet Elevators

High-speed lifting equipment for moving pallets between levels as part of a safe and efficient integrated system.

04↗

Transfer & Turning

Corner transfers, turntables and pallet transfer cars to route loads through changing directions and process stages.

05↗

Wrapping & Labelling

Integration of stretch wrapping, strapping, weighing, printing and labelling into the end-of-line operation.

06↗

Accumulation & Storage

Zoned transport, buffering and connection with automated warehouse storage and retrieval systems.

Integrated end-of-line solutions

One continuous
pallet journey.

Palletising works best as part of a connected operation, with consistent product flow from the production line into secure pallet transport and dispatch.

01
Receive

Bring products to the palletising station in a controlled sequence.

02
Stack

Build stable loads using suitable robotic or automated palletising equipment.

03
Secure

Integrate wrapping, strapping or labelling where required.

04
Move

Transfer finished pallets towards storage, shipping or the next process.

Designed around your load

Strong systems.
Smooth movement.

Product size, pallet type, load weight, production environment and required flow all shape the right equipment choice.

IO Systems provides solutions for standard Euro and UK pallet sizes, with specialist configurations selected to suit the wider operation.

Pallet dimensionsEuro and UK pallet formats
Load characteristicsWeight, stability and packaging
Material flowTransfers, turns and accumulation
Safety & serviceProtected movement and maintenance access
From concept to commissioning

Engineered for
your operation.

The right palletising system starts with the products and the process, not just the equipment.

We assess the load, production environment, handling routes and future requirements before selecting the technologies that make sense.

Mechanical, electrical, controls and robotics expertise come together to support a complete end-of-line solution.

01 / DiscoverAssess

Understand products, loads and throughput needs

02 / DevelopEngineer

Select and integrate fit-for-purpose equipment

03 / ImplementDeliver

Test, commission and support the finished installation

Operational performance

Protect the load.
Keep it moving.

Automated pallet handling can reduce repetitive manual activity, support consistent loads and improve the transfer of finished goods between end-of-line processing and logistics.

Where multiple operations are linked, coordinated conveying, transfer and accumulation help keep the entire route moving in step.

Performance starts with integration.

Palletising, load securing, conveying and storage should work together as one dependable process.

Solutions tailored to your site

Your products.
Your system.

Every production environment has different requirements.

Whether you need an individual heavy-duty conveyor, a robotic palletising cell or a complete end-of-line system, the final design should match your products, layout and operational objectives.

IO Systems can combine robotic handling, pallet transport and ancillary equipment into one engineered solution.

Planning a palletising
or end-of-line project?

Talk to our team